Spoiler Alert: Gigi Galli’s 2005 Rally Japan Lancer WRC

It’s not very often you’re allowed to pore over a proper, factory-backed World Rally Car.

It’s usually not possible at all when the cars are current and engaged in competition, for obvious enough reasons. And by the time they age a few years, they’re either forgotten completely or are considered irrelevant. Besides, they often change so much in retirement, that they become a bit ‘Trigger’s Broom'; the brush which has had 17 new heads and 14 new handles.

This then is an utter rarity. While I can’t go into details of how or why this particular car has survived the last 15 years completely untouched, I can show you around it in considerable detail courtesy of MMR Rallysport, who are now the guardians of this survivor.

2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-4

This is KN04 WLZ, the ninth chassis of the 2004/2005 Lancer WRC era. As stated previously, the Lancer WRC04 and WRC05 were the first Lancer WRCs not to be based on the Evolution platform. They were near completely bespoke, and as such were based on the more humble Lancer Cedia, as almost everything would be changed during the build.

2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-2

This particular chassis competed two events in 2004, with Giles Panizzi finishing 7th overall in Argentina, and Gigi Galli finishing 7th outright in Spain later the same year. Subtle rule changes in 2005 saw this car evolve from WRC04 to WRC05 specification.

Interestingly, the unchanged panels still bear the ’04WR’ stamp, while the new panels have been branded with ’05WR’. This was standard practice at the time, and even the fresh WRC05 cars still featured the unchanged WRC04 parts.

In 2005, the car competed four events with Finnish driver Harri Rovanperä (father of current WRC driver, Kalle) before Gigi Galli took to the wheel for Rally Japan.

Mitsubishi entered three cars for the event, with Panizzi, Rovanperä and Galli representing the automaker. Galli was in 4th overall, and on course for his best ever WRC finish when he hit a rock on SS23. The damage was relatively minor, but it prevented the Italian from driving on the road section and forced his retirement.

After the event, the car stayed in Japan for a short period of time. The damage was repaired and it featured on Hot Version at the Gunsai Touge, where it faced off against Keiichi Tsuchiya and the J’s Racing Honda S2000. Curiously, the car was left in gravel specification for the head-to-head. You can see part two of the video here.

2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-43

15 years and a considerable gap in its history later, the car is now sat on MMR’s workshop floor almost exactly how it left Japan in 2005. I say ‘almost’, but the signed bonnet (featuring signatures of either fans or Mitsubishi staff) which featured on the car has been removed and replaced with a ‘standard’ WRC bonnet, albeit one complete with the correct event branding

2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-32

Otherwise, it’s untouched. The road rash from gravel spraying against the sills and sides of the car has been left unrepaired, and from what MMR have told me, it won’t ever be fixed.

2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-10

Even the navigator’s foot rest still features Guido D’Amore’s muddy boot prints.

2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-6

While based on the Lancer Cedia, the Lancer WRC still featured a 2.0-litre turbocharged 4G63 as found in the Evolution, but with a billet head and a host of custom components.

The car’s signature rear wing has a pretty interesting backstory. It wasn’t mounted in this position for fun, but rather through aero testing with Lola Cars in their wind tunnel. Originally, it was proposed that the wing would be mounted to the roof of the car, but the FIA insisted it was moved further rearwards. It slowly moved back down the rear window before the FIA approved its final location.

However, the lower tier of the spoiler was considered to be a second aerofoil (which was prohibited at the time), so Mitsubishi had to seal the wing against the rear glass. Need for Speed’s Bryn Alban has an interesting story about the boot hinge mechanism which he might be so kind to share in the comments below…

2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-8
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You know what we say about race car interiors, and this is no different, although it’s still a fascinating place to explore. There are lashings of carbon fibre all over the interior in order to keep weight down, along with simple, elegant and comprehensive instrument displays.

The driver’s controls are straightforward: a Sabelt wheel featuring essential switchgear, carbon fibre shift paddles for the Ricardo sequential gearbox, and an upright hydraulic handbrake lever.

2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-22

Communications are a hugely important part of a rally car, and the Stilo ST-30 system connects driver and co-driver whether they’re on a road section or special stage. The latter stage setting is louder, obviously.

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These curious mushroom-shaped foam pads mounted vertically on a rear cross-bar are simple helmet holders.

The lightweight magnesium Enkei gravel-spec wheels look like they have been through the ringer. I love the missing branding, the WRC scrutineer stickers, and the unique Lancer WRC part number on the lug nuts.

2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-17
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2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-39

There’s so much detail all over the car, which is all but impossible to show you when the car is fully together. From data collection such as temperature stickers on everything, to subtle things like the rear outside door handles being back-to-front as the handle mechanism is upside down to allow for more storage room inside the rear doors.

Then there’s the overall weight. The car had to be a minimum of 1,230kg (2,712lb), which was easily achieved. So much so in fact that the car was significantly underweight, so the engineer’s were able to add weight back in precisely where they wanted it. But because each chassis was slightly different, they added the weight back in slightly different ways and places on each car.

2020 Lancer WRC05 Gigi Galli Japan for Speedhunters by Paddy McGrath-3

There’s certainly a lot to these cars, and I don’t think it’s possible to show you everything in a single post. Thankfully, MMR have invited me to document the rebuild of one of the slightly later WRC05s, which we’re already in the midst of doing.

I hope you like Lancer WRCs, because we’re just getting started.

Paddy McGrath
Instagram: pmcgphotos
Twitter: pmcgphotos
paddy@speedhunters.com

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14 comments

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1

I do Love Lancer, thou reality wont allow me to own a EVO 8 or 9. I'm selling my Nissan SR20 now to buy a Lancer equip 4g63. Hope to read more lancer contents. Really inspires me.

2

Why don't you get a Evo 4 or 5 because you can find that for around $5000

3

yeahhh if only that was true here in PH. Here they sell them for
1 Million and half.

4

I own an Evo 7 and this brings a tear to my eyes. Mitsubishi was in its last stages before shutting it down.

5

Ha! That boot hinge.. What a nightmare. I was nearing the end of my time at Ralliart when I was presented with the job to design a boot hinge that would allow the bootlid to open given that the rear wing needed to seal onto the rear screen.

I experimented with all sorts of ideas, looked into double hinge mechanisms that would allow the whole thing to swing upwards in an arc but that became a struggle to try and package it in the space we had. What I ended up designing and later got thrown in the bin for comedy reasons I'll go into later, was a bit 'different'. So the design was pretty simple, the hinge remained in the same place but the mount on the bootlid was changed to be a linear bearing so the whole lid was free to slide backwards, two pins at the back of the bootlid would keep the whole thing in place. It also needed a couple of gas struts to move the whole thing backwards on its own so it would stay extended when the hinge was pivoted up, otherwise the whole thing could come crashing down and smash the rear screen.. perfect, or so I thought.

I left the design spec'd up and it all went out to be built, gas struts were spec'd and ordered. But I had to return back to my studies and never got to see the final result in person. A few years later I spoke to Ian Lloyd, one of the mechanics involved in building the car and he mentioned that the boot hinge design got refined so that the whole thing pivoted twice rather than having the slider. This was because when they tried it out the first time, the poor mechanic who pulled the pins out of the bootlid got smashed in the chest with a self-reversing bootlid.. I guess I spec'd the wrong gas struts! :D

It's nice to see some of the parts I had a hand in designing in the images above. Some of the carbon dash parts I had modelled up in 3D and produced engineering drawings for.

These stories are like going on a trip down memory lane. I can't wait to see the journey the new car goes on whilst it gets built.

6
Jay Soh Tsu Chung

I'm really interested to see a video on how it works.

7

I think of the Evo 9 as the last true 1990's JDM car.

8

Actually the Subaru WRX/STi GD chassis' last year was 2007, so it beat the Evo on being the "last 90's JDM car". Hey at least it beat it at something... :D

9

Man I miss the Lancer Evolution quite badly
That was such a good car and I loved it a lot
At least Mitsubishi is doing well on the other side of the world with their Pajero, Montero, Delica, and Triton
Hopefully, Mitsubishi brings back the Lancer Evolution (not as a SUV) and it would be just as good as the predecessors

10

They should make the Montero Evolution and bring it to the US this time.
Speedhunters if you can find a cool Montero Evolution please do a feature on it, that SUV is probably the most badass SUV ever made

11

While it's sad to see the Lancer Evolution no more, on the upside Mitsubishi does have some good trucks like the Pajero, Montero, Delica, and Triton
Sad that they don't sell it here in America
Hopefully, they do bring back the Lancer Evolution and bring it to America

12

I loved the 90s EVOs up to the TME 6.5. I put money down on I believe it was the 8 when they finally decided to sell it here in the USA. While waiting for it to come in I drove my childhood favourite car 94-95 Mazda RX-7 R2 and was instantly in love. Got my 5k deposit back from the Mitsu dealer and haven't looked back. I was mad at Mitsu and the reason I did so is all they ever sold on this side of the world were stripped-down versions of the EVO that were pricy. EVO got it really wrong on this side of the world. I would love to get my hands on a 6.5 for rally x and auto x though would be fun. Never cared much for these 8-9 rally cars. But cool history!

13

I love the close-up shots. The low-lit background brings out even more menace of the Lancer.

How and where the WRC sponsorship liveries being decided on the Lancer?

As always, thanks for bringing to us great article.

14

You definitely got to see more of the insights than I was allowed at Gazoo Racing :)

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